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靜電粉末自動化噴塗技術和工藝操作流程

返回列表 作者：鵬鲲靜電粉末自動化噴塗编辑： 400-088-0769/18025258586 来源： www.pk316.com 发布日期： 2020.07.30

靜電粉末自動化噴塗工作原理與一般的液態塗料的靜電噴塗法幾乎完全相同，不同之處在于粉末噴塗是分散的，而不是霧化的。它是靠靜電粉末噴槍噴出來的塗料，在分散的同時使粉末粒子帶負電荷，帶電荷的粉末粒子受氣流（或離心力等其他作用力）和靜電引力的作用，塗著到接地的被塗物上，再加熱熔融固化成膜。靜電粉末噴塗法是在工業塗裝領域中占主導位置的粉末塗裝法。

前处理目的：除掉工件表面的油污、灰尘、锈迹，并在工件表面生成一层抗腐蚀且能够增加喷涂涂层附着力的“磷化层”或“铬化层”。主要工艺步骤：除油、除锈、磷化（铬化）、钝化。工件经前处理后不但表面没有油、锈、尘，而且原来银白色有光泽的表面上生成一层均匀而粗糙的不容易生锈的灰色磷化膜（铬化膜），既能防锈又能增加喷塑层的附着力。
常見前處理有浸泡式、噴淋式、瀑布式三種，浸泡式需要多個浸泡槽；噴淋則需要在噴塗流水線上設置一段噴淋線；瀑布式爲溶液直接從高處順著工件流下。

靜電噴塗目的：將粉末塗料均勻地噴塗到工件的表面上，特殊工件（包含容易産生靜電屏蔽的位置）應該采用高性能的靜電噴塑機來完成噴塗。
工艺步骤：利用静电吸附原理，在工件的表面均匀的喷上一层粉末涂料；落下的粉末通过回收系统回收。
固化目的：將噴塗後的粉末固化到工件表面上。
工藝步驟：將噴塗後的工件至于200℃左右的高溫爐內20分鍾（固化的溫度與時間根據所選粉末質量而定，特殊低溫粉末固化溫度爲160℃左右，更加節省能源），使粉末熔融、流平、固化。

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